Two labour digit accuses drilling machine of mill of carapace of special electric machinery to develop

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  • source:TAMIKO CNC Machining
Summary: Basis user demand and standards of the work that be added put forward a product to plan, use contemporary design method to have two working procedure, two industry working principle and technology program design and design of plan of systematic function principle, pilot of unifinication of establish Electromechanical fluid is overall structural program, elaborate system of this equipment machinery to carry out innovation structure of the part and main technique feature. 1 product plans the treatment that two labour digit accuses drilling machine of mill of carapace of special electric machinery to be used at face of electric machinery bottom and bolt to cross aperture. Mold of wool of electric machinery carapace. This machine tool should be satisfied medium or small batch of electric machinery series produces a demand, namely central tall limits is 80 ~ 180mm, bore diameter limits is Ø123 ~ Ø297mm. Leg face machines place. Electric machinery carapace is spare parts of base of electric machinery product, the treatment that housing underside and bolt cross aperture affects the norms property measure of electric machinery of series of standard directly, because treatment of this this machine tool must assure the dimension precision of electric machinery carapace and positional precision,ask. Medium or small electric machinery and photograph of heavy electric machinery are smaller than bulk, weight is light, mental allowance is small, and auxiliary man-hour is long, because this asks,treatment reduces auxiliary time as far as possible. Odd handling time is booked for 4.

5min. Principle of job of 2 machine tools and technology program machine tool use numerical control technology, control of machine of be in harmony, report, fluid is an organic whole, use system of numerical control of half closed circuit, undertake be machininged automatically according to the program, in order to assure the dependability that automation machines. Advocate space of machine tool of athletic key consideration is flexible problem, control with numerical control device advocate transmission system and feed servo, outfit clip finishs mill to get duplex operation foreword to machine continuously, issue the working procedure that finish in PLC system and control of hydraulic pressure system flexible changeover, assist man-hour with assuring to shorten. Actuator completes duplex operation below programme controll working status transition. Two labour of Ⅰ , Ⅱ be in working status at the same time, be versed in when Ⅰ namely a workpiece when be in treatment status, Ⅱ is versed in a workpiece be in outfit clip or disassemble condition, vice versa. And main shaft system and feed system go there and back consecutively at Ⅰ , Ⅱ to be versed in the treatment of a workpiece. Two labour of Ⅰ , Ⅱ the handling time of workpiece and auxiliary time overlap each other, can assure to save auxiliary man-hour. From handlers safety mold of working consideration circumgyrate sets from beginning to end, before treatment, hind disassemble, circumgyrate conversion. Process and working flow. Make sure pressure adjustment and pressure are retentive the accurate control that places quick sex to realize ordinal movement, inverting movement well, easily from outfit of hydraulic pressure system, easily the respect regard such as working requirement, clamp device uses Electromechanical fluid unifinication to control a technology. Plan of principle of 3 systems function is designed 3.

1 general function analyses general function of drilling machine of mill of carapace of special electric machinery is according to manufacturing metre the mill that finish gets treatment. By " black box law " design, search general function to change a relationship. 3.

2 functions (tree) structure of function of structural machine tool. Program of 4 total constructions 4.

1 campaign system advocate drive of athletic main shaft uses motor of communication frequency conversion. To get used to gearshift limits main shaft belt of synchronous flute profile and helical gear transmission were used inside box orgnaization of two class decelerate, belt of circular arc flute profile and helical gear drive have carrying capacity big, drive is smooth, appropriate high-speed characteristic. In frequency conversion advocate the machine tool comes true below electric machinery drive advocate motion, drive bit body implements milling campaign; After by numerical control instruction milling is finished, main shaft stops to rotate instantly, go back is nodded to the knife, hydraulic pressure oil cylinder is started, broach issues edge main shaft to direct key supports from inside hollow main shaft in action of hydraulic pressure driving force, main shaft gearshift starts, of cutting tool flexible changeover is finished. The broach after feed instruction is given out begins the work () of idling of mill bit body, in advocate drill is completed below electric machinery and drive of servo electric machinery. System of feed motion feed sets X, Y, Z3 to drive, all by guide screw of shaft coupling of classics of servo electric machinery, accurate ball deputy procrastinate move slip, dominate linkage by numerical control system. Actuator uses wearability the sliding slideway sticking model with good, strong capability suction shock. 4.

Setting of oil cylinder of impaction of device of clamp of system of 2 outfit clip is on dragon mast, from impaction of workpiece upper part, impaction height is adjustable. Helix regulating unit assures the size range of pipe bent of workpiece. Around of prejudicial circumgyrate mold installation of mold of special and prejudicial circumgyrate is on fixed workbench, turn to when mold before (machine namely) when workpiece is in treatment status, turn to hind when (auxiliary labour) workpiece is in outfit clip, disassemble condition. Eccentric throw size is decided by work measurement standards, its are adjusted is to use long key structure. Principle of fixed position of fixed position component is one side, short annul (3 claw) not complete fixed position, it is fixed position face with the aperture inside workpiece and orifice end panel. Fixed position component is used inside 3 ungual chuck. Good from centering effect, radial dimension is adjustable. Radial dimension is decided by work measurement standards, its are adjusted is to use 3 claw echelon whorl circles below the key and chuck buckle the radial dimension that will adjust 3 claw to extend. Search before orgnaization and workpiece of orgnaization of dislocation fixed position turn when the leg face that is machined must as perpendicular as main shaft median plane, otherwise mental allowance not all. The setting in mold retroflexions search orgnaization, after search first hind, turn to again before, make work place is not had correctly by accident. Use sell aperture to locate means makes workpiece installation position adjustable in group, satisfied the norms limits requirement with series specific product. 4.

Frame of whole of this machine tool uses 3 total constructions and position horizontal frame structure, make sure enough tigidity and job make the same score stability. X is installed on fixed lathe bed to mobile slip, deserve to install Y, Z to be located in X to go up to slip to the pillar of crossed slip. Main shaft is located in Z to the side outside slip. Before fixed lathe bed installation secures workbench. Deserve to install on workbench rotate mold and device of clamp of dragon door type. Main shaft box rises fall to use hydraulic pressure equalizer evenly. Operation face plate configures the left ahead in the machine tool, facilitating operation. Station of control ark, hydraulic pressure, lubricant device is installed independently, facilitate safeguard. According to the design criterion of ergonomics, outside consideration technology economic norms is divided when total position, still consider man-machine the groove of integrated efficiency, if rotate,will manual operation and machine operate mold to part from time and space, make from intuition the person feels safe. Integral layout, for the machine tool stereo. 5 machine tools are main technical feature 5.

1 flexible the working principle that changes diagnostic innovation to design a machine tool, apply numerical control technology to be controlled by numerical control device namely advocate athletic system and feed servo hold clip, finish mill automatically to get treatment of two working procedure continuously, avoid process already fixed position is standard skimble-scamble brought adverse element, the auxiliary operation that leave out processes dispersedly, make special machine tool is had flexible the technical feature that changes working procedure and compound treatment. 5.

The duplex operation that 2 loops process innovation to design a machine tool process, form space and labour circulation process of move back and forth and cutting time and the alternate jackknife form that assist time, realize the successive treatment of much work effectively, acquire duplex operation value of computation of auxiliary handling time is the effect of 0. Metre of this equipment production is 4.

5min, be versed in with sheet, treatment of dispersive working procedure is compared not only automation rate is high, processability can be stable, and productivity raises nearly 2 times. 5.

An organic whole of 3 Electromechanical fluid is controlled Electromechanical fluid a variety of control technology be in harmony are an organic whole, use contemporary design method (namely CAD of design of systematic function principle, CAD) the fluid press fitting that learns to combined innovation to design a function to perfect theoretically with creation places unit. What overall design considers the adaptability of size range of pipe bent, operation integratedly is convenient gender, maintenance convenient sex, make twice of great and abate, work efficiency increases labor strength, finished cost is reduced apparently, sexual price is higher. CNC Milling CNC Machining