Integral treatment comes true on an equipment

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  • source:TAMIKO CNC Machining
Time is money, go up in production particularly such. The target that produces project division should improve manufacturing efficiency namely. Shorten the pull current Cheng, time that reduces have enough to meet need, reduce the treatment cost of workpiece thereby, optimal way is namely on only station equipment implementation whole treatment. The time that offer money is shorter, batch is smaller, workpiece becomes more breed more, complex, bitter competition lets machine tool manufacturer must face another challenge, they need notice now: The target of the user is all treatment that finish didymous work in an equipment as far as possible. More and more users ask to shorten handling time and reduce cost, still hope to because install the error that get stuck and arises for many times,avoid likewise, raise production precision thereby. What we see no less than, the compound treatment that is together hard turning and abrade union recently times get attention. Pass the compound treatment on only station equipment, compare with the abrade treatment of traditional countershaft, production time is most and OK cut 45% , this is the experimental result that Fritz Studer company reachs. In working actually likewise, turning of combination of Emag VSC 250 Duo WF and gear cutting center are behaved very outstanding, the semifinished product pipe fitting that it can pledge to forge bucking machines the gear that can quench directly. After turning is machined, it is efficient then gear hobbing and undertake pressing rolling burr to teeth of a cogwheel from two sides. " hard turning and short stroke honing two flow had been coordinated each other, can improve surface roughness Ra to 0.

02~0.

04 μ M. " Fraunhofer academy once had done a test to this. According to their experience, the hard turning with bearing pure surface machines the compound treatment technology that combines by new-style hard turning and honing photograph to replace, from this cutting tool charge and manufacturing time can decrease 80% . This academy still undertook additionally one kind of special technology is combined, contain ultrasonic namely additional abrade. When all asking to exterior quality, dimension and appearance very tall fragile, hard data undertakes machining, be like pottery and porcelain or glass, ultrasonic is auxiliary and abrade showed its advantage adequately. Use the end of ultrasonic, it is the active force when wanting to reduce treatment above all, this can increase the treating capacity inside feed rate and unit time, return the treatment that can realize component of pair of more elaborate structure. The scientist Andreas Weber that this academy is in charge of this project once reached data, apply at the mould of Si3N4 pottery and porcelain of difficult cutting, thrust can be reduced 70% . The largest cutting amount turned over one times. Install card hind to have compound treatment to a workpiece last time in only station equipment, machine those who become machine tool manufacturer and user to favor means. The task of machine tool manufacturer is to pass compositive all sorts of craft, realize compound treatment, this also asks the user needs to have higher professional knowledge level, make machine craft and workpiece to match well, this is enormous challenge both sides to. A lot of enterprises exhibited on EMO2007 exhibition their compound treatment machine tool, for example Niles-Simmons-Hegenscheidt company exhibited first its N 40 MC car, mill, get machining center, this machining center besides contain 144 commonly store cutting tool changes besides device, still have the 2nd cutting tool to change device, use at longer drill pipe, can realize the compound treatment that includes deepness bore to be operated inside from this. Drill pipe store the library can accommodate 7 drill pipe, the weight of every drill pipe is 150kg, length is 2000mm. Of drill pipe change for full automatic. Besides groovy deepness bore, also can use NC drill rod. Of course, also not be to must want again compositive more treatment craft will continue expand Che Xi machining center. A kind of simpler way is to improve this kind of facility the degree of compound treatment, komet group is on the foundation of U shafting all, recalled a way in the light of machining center, the main shaft jacket that goes up to be used as milling axis normally to car mill center namely distributes a kind of such systems, the freedom that can raise turning to machine further is spent. Used U shafting interconnected system, can more have compound treatment to in-house outline surely. U shafting interconnected system is OK also and automatic undertake changing from inside the cutting tool library of Che Xi machining center. Vertical machining center has the latent capacity that raises compound treatment rate further, be opposite at least the treatment respect of slightness workpiece. Be opposite for one-time ground of this kind of workpiece circumferential undertake machining with end panel, hermle company offerred a clever think of a way: Use to adopt NC program automatic circumgyrate and synchronism move (can machine circumgyrate in the light of end panel 90 ° ) automatic bracket, can undertaking 5 axes so circumferential treatment while, also realize the treatment to end panel. CNC Milling CNC Machining